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Data Collector Module

This module is designed for predictive maintenance work, allowing perform measurement routines in a set of equipments on fully automatic mode.
It uses all the memory capacity of the DSP Logger MX300, transfering previously loaded control routines at high speed.

Once loaded the control routine, which may include a variety of plants and sectors, the operation of the module is divided into progressive levels.

Activating OPERATE COLLECTOR, prompted the selection of plant, then routes and then selected equipment.Each equipment, point and measurement, has one Not Measured status that will change depending on the measurements and alarms loaded, according to international standards for levels of vibration.
The capacity of the data collector module allows transfer of a large amount of equipment depending on the spectral resolution set, surpassing 16,000 spectrums and more than 120,000 global values.
To increase the speed of data acquisition, the collector can operate automatically doing the routine inspection.
The use of this function is extremely simple, requiring minimal intervention from the operator, who shall follow the indications of the instrument to change equipment or measurement point.
In automatic mode, the collector takes the measurements and the operator shall confirm them.
Upon completion of point measurements, notifies and indicates the next point to be measured.

At the end of the measurements in all points of the equipment, indicates which is the next equipment to be measured according to the established configuration.
Upon completion of measurements on all equipment of a route, tells which is the next route to measure or indicates that the route was completed.
From any point, you can switch to automatic mode and to manual mode easily to alter the order of the route or edit an already recorded measurement.
Each level within the module has a status that varies while completing the route :
Incomplete - OK - Caution - Emergency.

The module shows in each transfer the record of the last measurement taken, global or spectral values to be compared at the time of new inspection.
Measurement routines shall be previously configured on the PC and transmitted to the collector via a USB port, thus the system is ready to make the route set in the DSP software Data Management.
Once the measurements are taken they are transmitted to the PC via the same route for the final analysis.

Measurements available on route:
Acceleration:rms, o-peak, peak-peak waveform and spectra.
Speed: rms, o-peak, peak-peak waveform and spectra.
Displacement: rms, o-peak, peak-peak waveform and spectra.
Enclosure: rms, o-peak, peak-peak and spectra.
Amperometric clamp: rms, o-peak, peak-peak, spectra.
AC amplitude: rms, o-peak, peak-peak waveform and spectra.
CC amplitude: rms, o-peak, peak-peak waveform and spectra.
Ultrasound: rms, o-peak, peak-peak waveform and spectra.
Inductive Sensors: rms, o-peak, peak-peak waveform and spectra.
Thermometers and values: 4-20mA.

SPECTRUM TOOLS:
All spectral measurements have different tools for analysis and visualization of spectra acquired.
More important:
Graph Zoom of amplitude and frequency.
Maximun peak cursor and mobile, indicates frequency and amplitude point.
Harmonic selected by cursor point.
Measurement of spectrum with active zoom window.
Sample values of harmonics on spectra, when configuring the point RPM , helping the detection of harmonic values.
Displays bearing energy values and lubrication in acceleration spectra

Accessories available for measurement:

  • Accelerometer Sensors 50.100 and 500 mV / g.
  • Dual Accelerometer Sensor 100mV/g and 10mV / C
  • 1000 amp amperometric clamp .
  • Infrared thermometer with laser pointer (-32 to 250 ° C or 450 ° C)
  • Hearing Protectors with headphones for stethoscope function.
  • Inductive sensors for measuring vibration.
  • Set auxiliary input cables suitable for measurements from other instruments:
    • Inductive sensors with AC and DC output
    • Coil sensors
    • Set of absolute vibration monitors
    • Set of relatives vibration monitors
The software DSP Data Management allows optimizing, organizing and storing the measures made with the DSP Logger MX 300.
This software delivers a wide variety of measures that can be configured previously, giving a large and organized structure.
The software has a bunch of tools which allows to produce an accurate diagnostic about eventual failures in the equipment and its work condition.

   

Specifications

Inputs
16 bits
- Two accelerometers (50 100 500mv/g, selected by software)
- Clamp meters (10 100 1000 a, software selected)
- Two displacement (0 10 V or 10 V p-p)
- Auxiliary measure (1 VRMS, AC connection)
- Optical sensor for RPM measures and external trigger.
24 bits
- Infrared sensor.
- Passive temperature sensors (pt 100) and active (0-100°c)
- Process signals (4 - 20 mA) units designation and offset control.
- DC Voltage (0 10V) units designation and offset control..
- Displacements (0 10V) units designation and offset control..
- Auxiliary DC Voltage (0-2.5V) units designation and offset control

Output
Stereo earphone. Power 100 mW at 8 Ohms.

Features
DSP Processor ADSP 2188 , 48 MHz.
Acceleration, Velocity, clamp meter and auxiliary input spectrums
Envelope Spectrum (2 filters which can be configured)
Waveform
Overall Acceleration and Velocity: 0-Peak & RMS.
Overall Displacement Peak to Peak
Natural frequency
Phase between two channels without trigger
One and two plane automatic dynamic balance.
Frequency Response: 0.2Hz 20,000Hz
Ranges: 25Hz, 100Hz, 200Hz, 500Hz 1,000Hz, 2,000Hz, 5,000Hz, 10,000Hz,15,000Hz, 20,000Hz.
Side bands in spectra: Harmonics
Zoom in spectra
Bearing fault frequencies in envelope spectra
RMS for bands x4 or x10
Windows hanning, flattop and rectangular
Graphic spectrum: linear and logarithmic
Cursor single, harmonic, harmonic+ single, peak
Trigger: external, input channel triggering
Sealing IP 65.
USB Port for PC connection
16 Mb of FLASH memory allow storing 16,000 spectra in routes
320 x 240 monochromatic pixels LCD with LED backlight. Suitable to be used with direct solar light
Operating Temperature -10 deg C to + 60 deg C
Housing material : aluminum extrusion
Battery: NiMH 7.2 V, 3,500 mAhr rechargeable. Operating time : 8 hours
Size: 7.6 in x 7.7 in x 2.05 in (193mm*195mm*52mm)
Weight: 3.97 lb (1.80Kg.)